PRODUCTS - INDUSTRY 4.0


Cyber Physical Factory

CP Factory – The universal Industry 4.0 training factory

CP Factory reflects the new developments in networked production for Industry 4.0 and offers a modular smart factory system for teaching and research purposes. The learning system includes not only the assembly line, but also different areas of production such as lean production, logistics and quality assurance.




Cyber Physical LAB – Pallet Transfer System

CP Lab – The compact Industry 4.0 learning system

The Cyber-Physical Lab is the professional and compact Industry 4.0 learning system from Festo Didactic. It includes all the technologies and components needed for communicating an in-depth knowledge of Industry 4.0.

The modular and flexible design has a range of learning scenarios, from individual pallet transfer systems with integrated controller right up to a connected production system with cloud services.




CNC Technology from EMCO -Efficient Turning & Milling

The training program

Festo Didactic integrates CNC training into its learning system to meet the requirements of modern basic and further training in the metal sector. CNC programming and machining, a key task in many metalworking companies, places high demands on students.

CNC technology from the market leader

Machine manufacturer EMCO offers a unique training concept consisting of high quality machines, modular software and supporting teachware. EMCO is the leading machine manufacturer in CNC training. All machines are tailored to the specific requirements of a training situation: safety engineering compliant with CE directives, variety of controllers, available space and price. With the EMCO machines, a complete solution can be offered, from conventional systems right up to CNC machines.





MPS TS Compact Trainer I4.0

The MPS® transfer system forms the basis for the MPS® TS Compact Trainer I4.0. A CPS (Cyber Physical System) is built using automation components already available. A modern industrial control, the S7-1500, is the heart of this autonomous and highly communicative unit. An RFID read/write system that communicates with the controller via an IO-Link® interface is responsible for exchanging data with the intelligent workpiece.




Measuring Application Module

The measuring application module can be mounted on both CP Factory basic modules and CP Lab pallet transfer systems. Two laser distance sensors can be focused on 2 measurement points for specific parts. The two sensors are therefore mounted on an adjustable measurement stand.

Technical data
  • Structure: module frame made of aluminum profiles
  • Supply: 24 V DC
  • Analog connection: analog terminal, 2 I
  • Measurement signal: 0 – 10 V
  • Control: Syslink



Workpiece Output Application Module

The workpiece output application module can be mounted on both CP Factory basic modules and CP Lab pallet transfer systems. The application module is equipped with a two-axis handling system and is used to output workpieces on two roller conveyors. The workpiece output application module can be used as a manual work station for goods withdrawal.

Technical data
  • Structure: module frame made of aluminum profiles
  • Supply: 24 V DC
  • Compressed air: 6 bar
  • Digital connection: IEEE 488 24-pin, 8 I/8 O
  • X-axis: stepper motor
  • Z-axis: pneumatic
  • Parallel gripper: pneumatic
  • Control: Syslink



Camera Inspection Application Module

The camera inspection application module can be mounted on both CP Factory basic modules and CP Lab pallet transfer systems. The camera is used as an intelligent and universal sensor in the process for quality assurance via visual inspection.

Technical data
  • Structure: module frame made of aluminum profiles
  • Doors: dark transparent
  • Supply: 24 V DC
  • Digital interface: Syslink, IEEE 488 24-pin
  • Light: built in
  • Control: Syslink, Ethernet, CANopen



Drilling Application Module CPS

The drilling application module CPS can be mounted on both CP Factory basic modules and CP Lab pallet transfer systems. Two drilling spindles are advanced in the Z direction and moved in the X direction. Thus two pairs of holes can be drilled into a workpiece. The integrated intelligent controller with a web interface for the cyber-physical system (CPS) monitors the operating statuses of the individual actuators and is capable of automatically generating order suggestions for spare and wear parts via the web interface.

Technical data
  • Structure: module frame made of aluminum profiles
  • Controller: CECC, 8 I/8 O
  • Interfaces: web server, CAN open, Ethernet/OPC UA, USB/IO-Link®
  • Supply: 24 V DC
  • Compressed air: 6 bar
  • Drilling unit: twin drilling head
  • X-axis actuator: linear axis, pneumatic
  • Z-axis actuator: linear axis, pneumatic



Drilling Application Module

The drilling application module CPS can be mounted on both CP Factory basic modules and CP Lab pallet transfer systems. Two drilling spindles are advanced in the Z direction and moved in the X direction. Thus two pairs of holes can be drilled into a workpiece. The integrated intelligent controller with a web interface for the cyber-physical system (CPS) monitors the operating statuses of the individual actuators and is capable of automatically generating order suggestions for spare and wear parts via the web interface.

Technical data
  • Structure: module frame made of aluminum profiles
  • Controller: CECC, 8 I/8 O
  • Interfaces: web server, CAN open, Ethernet/OPC UA, USB/IO-Link®
  • Supply: 24 V DC
  • Compressed air: 6 bar
  • Drilling unit: twin drilling head
  • X-axis actuator: linear axis, pneumatic
  • Z-axis actuator: linear axis, pneumatic



Magazine Application Module

The magazine application module can be mounted on both CP Factory basic modules and CP Lab pallet transfer systems. The front shell or rear shell workpieces are stored in a magazine shaft. If there is a pallet below the stacking magazine, the workpiece is separated and placed onto the pallet.

Technical data
  • Structure: module frame made of aluminum profiles
  • Digital connection: Syslink,  IEEE 488 24-pin, 8 I/8 O
  • Supply: 24 V DC
  • Compressed air: 6 bar
  • Feed separator actuator: pneumatic
  • Z-axis actuator: pneumatic



Muscle Press Application

The muscle press application module can be mounted on both CP Factory basic modules and CP Lab pallet transfer systems. The pressing process is implemented via proportional pressure regulation. The force generated is measured precisely via a dynamometer. The pressing force is absorbed and dissipated via an additional guide and does not affect the conveyor.

Technical data
  • Structure: module frame made of aluminum profiles
  • Digital connection: Syslink,  IEEE 488 24-pin, 8 I/8 O
  • Analog connection: analog terminal, 4 I/2 O
  • Supply: 24 V DC
  • Compressed air: 6 bar
  • Force measurement: 0 – 10 V analog
  • Pressure regulation 0.06 – 6 bar
  • Pressing force: 630 N/muscl



CP Factory Bypass Basic Module

The bypass basic module has an additional bypass conveyor, and therefore offers an additional lane for production. That optimizes production processes and avoids jams.

Technical data
  • Structure: steel sheet substructure, aluminum profiles
  • Doors: transparent, lockable
  • Dimensions: 1200 x 800 x 900 mm
  • Electrical supply: 400 V AC, 3-phase
  • Conveyor drives: 3x 24 V DC motors
  • Pneumatic supply: 6 bar
  • Touch panel: 2x TP700 Comfort
  • Controller: 2x S7-1512 SP
  • Application modules: up to 2



CP Factory Automatic Pallet Warehouse

The automatic warehouse is mounted on a linear basic module and has a Cartesian robot system for stacking and removing pallets. Up to 32 pallets can be stacked and removed. Stock administration is implemented in MES4. Training content like safety engineering, servo drive, stock administration and positioning technology are taught clearly.

Technical data
  • Structure: steel sheet substructure, aluminum profiles
  • Doors: transparent, lockable
  • Dimensions: 1200 x 1600 x 1800 mm
  • Electrical supply: 400 V AC, 3-phase
  • Conveyor drives: 2x 24 V DC motors
  • Pneumatic supply: 6 bar
  • Touch panel: 1x TP700 Comfort
  • Controller: 1x S7-1512 SP
  • Storage slots: 2x 16
  • Switch: 8x
  • Axis controller: 2x servo axis controllers



CP Factory Deflector Basic Module

The deflector basic module opens the doors to new layouts and can be used in the branch as a docking module for the mobile robot. Straight production lines, angled layouts (90°) or branches can be implemented quickly.

Technical data
  • Structure: steel sheet substructure, aluminum profile
  • Doors: transparent, lockable
  • Dimensions:  1200 x 800 x 900 mm
  • Electrical supply:  400 V AC, 3-phase
  • Conveyor drives: 2x 24 V DC motor
  • Pneumatic supply: 6 b
  • Touch panel: 1x TP700 Comfort
  • Controller: 1x S7-1512 SP
  • Application module: 1



CP Factory Linear Basic Module

The linear basic module has two independent controllers and therefore offers two opposite, independent learning stations. Two conveyors run simultaneously in different directions and transport workpiece carriers to the next operating position.

Technical data
  • Structure: steel sheet substructure, aluminum profiles
  • Doors: transparent, lockable
  • Dimensions: 1200 x 800 x 900 mm
  • Electrical supply: 400 V AC, 3-phase
  • Conveyor drives: 2x 24 V DC motors
  • Pneumatic supply: 6 bar
  • Touch panel: 2x TP700 Comfort
  • Controller: 2x S7-1512 SP
  • Application module: up to 2



CP Factory Robot Assembly Cell

The robot assembly cell is equipped with everything necessary for robotics training. Completely enclosed and with safety doors, they facilitate totally safe working. Hot topics such as camera-supported assembly, use of gripper change systems, camera tracking, producing batch sizes of 1 and much more can be taught in a practical way using the robot assembly cell.

The cell has two conveyors which run in opposite directions. A third conveyor forms a bypass for the workpiece carrier, fed to the robot as an assembly order. Even with longer assembly processes, this prevents jams in the material flow. The workpieces (PCBs) are supplied manually or with a mobile robot.

Technical data
  • Structure: 2x substructure of steel sheet and aluminum profiles, detachable
  • Doors: transparent, lockable
  • Dimensions per substructure: 1200 x 800 x 1800 mm
  • Electrical supply: 400 V AC, 3-phase
  • Conveyor drives: 3x 24 V DC motors
  • Pneumatic supply: 6 bar
  • Touch panel: 1x TP700 Comfort
  • Controller: 1x S7-1512 SP
  • Switch: 8x
  • Material feed: double conveyor system
  • Gripper: 3 different grippers
  • Gripper change: automatic
  • Vision system: color sensor
  • Camera resolution: 752 x 480 pixels
  • Camera interface: Ethernet/CAN-bus
  • Refresh rate: 150 images/sec.



CP Factory Robot Loading Cell

The robot loading cell is used in conjunction with a CNC milling machine and serves to load workpieces into the CNC milling machine via a 6-axis industrial robot. Training content like robot programming, flexible manufacturing, process planning and one-off production are taught with the robot loading cell.

The cell has two conveyors which run in opposite directions. A third conveyor forms a bypass for the workpiece carrier, fed to the robot as a CNC order. Even with longer CNC processes, this prevents jams in the material flow.

Technical data
  • Structure: 3x substructure of steel sheet and aluminum profiles, detachable
  • Doors: transparent, lockable
  • Dimensions per substructure: 1200 x 1600 x 1800 mm
  • Electrical supply: 400 V AC, 3-phase
  • Conveyor drives: 3x 24 V DC motors
  • Pneumatic supply: 6 bar
  • Touch panel: 1x TP700 Comfort
  • Controller: 1x S7-1512 SP
  • Switch: 8x



AFB Training Factory

Function

The AFB training factory produces complete six-packs. All the production steps involved are covered, from production of the liquid through to packing of the containers and storage and shipping of the finished product.

The process automation section of the plant is where the liquid is produced: Raw materials are filtered, mixed together with other ingredients according to different recipes, temperature-controlled and stored ready for use. In-line samples can be taken from the ongoing process before the liquid reaches the filling station. Bottles from a belt conveyor are filled and capped on a rotary indexing table. The bottles are then sealed with machined and tested caps and packed into six-packs. Depending on the order, the completed six-packs can be placed in interim storage via the belt rotation system or delivered for shipping. Empty six-packs can be conveyed back into the system on roller conveyors and either placed in storage or fed directly into the production process.




Pro Log Factory




CP Factory Automatic Pallet Warehouse

The fast lane for your ideas

The modular structure, attachment devices and open software interfaces make Robotino® the ideal platform for project work. With Robotino®, we provide the platform – now nothing stands in the way of developing exciting extensions. This is how fascinating projects are created.




Tunnel Furnace Application

The tunnel furnace application module can be mounted on both CP Factory basic modules and CP Lab pallet transfer systems. It is used to control the temperature of workpieces up to a temperature of 80 degrees Celsius. The temperature control loop can be influenced manually using ventilation flaps. This allows disturbances to be simulated.

Technical data
  • Structure: stainless steel with thermal insulation
  • Digital connection: Syslink,  IEEE 488 24-pin, 8 I/8 O
  • Analog connection: analog terminal, 1 I
  • Supply: 24 V DC
  • Heating element supply: 230 V AC
  • Heating capacity: configurable, 0.5 kW,  1 kW
  • Temperature sensor: PT100
  • Control: pulse-width modulation
  • Temperature signal: 0 – 10 V analog
  • Safety shutdown: at 90°



Turning Application Module

The turning application module can be mounted on both CP Factory basic modules and CP Lab pallet transfer systems. Workpieces are turned using a pneumatic handling system. The module is designed for handling cubic workpieces.

Technical data
  • Structure: module frame made of aluminum profiles
  • Digital connection: Syslink,  IEEE 488 24-pin, 8 I/8 O
  • Supply: 24 V DC
  • Compressed air: 6 bar
  • Actuator: pneumatic single-axis handling system with additional rotary drive and gripper



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